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Sigma is a statistical measure of deviation from a mean In quality control, you want everything to be close to a mean A ball bearing that is too large is just as bad as a ball bearing that is too small So sigma is a measure of errors A process with one sigma has many errors A process with six sigma has only 34 errors in 10 million That s almost no errors at all As products grow more complex and expensive to make, companies find that preventing.

to aid you in quick, easy, troublefree installation. There are only three basic steps: 1. Bore the opening for the lock and latch (Fig. 18.45) using the required template that comes with the unit (Figs. 18.46 and 18.47). 2. Mortise the door edge for the bolt face and insert the bolt housing and tighten the screws (Fig. 18.48). 3. Insert the lock and tighten only one screw, connecting the bolt housing to the lock and making the unit operable (Fig. 18.49). Attach the cover plate on the inside of the door. Installation is complete.

errors in the first place saves loads of money Above all, customers have less to complain about Guides to Six Sigma report major increases in capacity and profits and major decreases in capital and employees for companies that make the switch For big companies, Six Sigma works It built on what works from Deming and Japan, and took it to greater heights At its core remains the study of what works and what does not So Six Sigma is clearly a tool for the art of what works But what about small companies A big company can hire Six Sigma experts as consultants, send staff members to training sessions, set up a full-time team, and otherwise allocate a big budget to a Six Sigma program The Six Sigma Way cites the example of GE Capital, which spent $53 million on its first Six Sigma program in 1996.

(Preso-Matic Lock Company)

The company earned that back in savings in just the first year By 1998, the annual cost was $98 million versus annual savings of $310 million That cost/benefit ratio looks good for any company, but the initial investment might be far beyond your reach So for smaller firms, is there a way to do it yourself Yes Start with Deming s simple charts and equations from Out of the Crisis Read all the Six Sigma guides If you can afford it, go to a training session Call around to find a company close to you that uses Six Sigma You can usually find at least one person with the knowledge and interest to talk to you about it Go visit, as many times as you can Spend as much money as you can on Six Sigma experts to come in and help you.

Figure 18.45 Preso-Matic instal-

Many insulation materials are produced with a vapor barrier applied on one side. If the insulation does not have a vapor barrier, a separate one can be installed. The purpose of a vapor barrier is to prevent moisture problems in exte-

But if your budget is tight, there s plenty that you can do yourself It will just take you longer, maybe years instead of months Just the introduction to Six Sigma will heighten your expert intuition It s no accident that Six Sigma borrows belts from Japanese martial arts You need presence of mind wei wu wei to see improvements that are within your grasp from the data that Six Sigma yields Finding errors is one thing Preventing them is something else At the end of the day, someone has to propose a change that removes the error Where does that come from Coup d oeil..

Figure 18.48 Preso-Matic instal-

Six Sigma gives a picture of how the belts work Green belts work day to day on the product or service you want to improve, so they need some training in Six Sigma methods You need 1 green belt per 20 employees Black belts work full-time on Six Sigma, so they need to know the methods well You need 1 black belt for every 5 green belts A master black belt is a qualified expert in Six Sigma You need 1 master for every 30 black belts That makes 1 master black belt for every 3000 employees That seems to be the threshold for a major Six Sigma initiative That is, you have a large enough volume of products and services to merit the investment, and enough people to spare for the work You can send everyone off for training all at once and get started right away.

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